Markforged unveils AI-powered software Blacksmith for X7 3D printing system

Blacksmith learns through AI and streamlines workflow to give manufacturers accurate parts, right from the print bed

Metal and carbon 3D Printer manufacturer Markforged has unveiled Blacksmith software for its X7 printers.

This release of Blacksmith marks a major step on the journey toward the future of autonomous manufacturing, a world where 3D printers will intelligently adapt themselves and account for variables that can affect a part as it’s printed so that it prints accurately and precisely the first time. Using Blacksmith, manufacturers will be able to instantly print accurate parts across The Digital Forge, anywhere in the world.

Blacksmith connects part design, production and inspection with the ability to learn through artificial intelligence (AI). As Blacksmith leverages federated learning across the printer fleet, manufacturers will be able to print the right part every time, bringing resiliency and agility to their supply chains. Today with Blacksmith, manufacturers can print and scan their part simultaneously to assess how close the printed part is to the intended design. Blacksmith is designed to continuously learn from each print through closed loop processing – so that parts can be printed accurately and precisely every time.

For the first time, the printer is fully aware of the parts it produces. Today, Blacksmith uses in-process part inspection to give customers confidence in the part after every print. By streamlining this workflow, Blacksmith makes the world’s factories more cost-efficient, accelerates time to market and reduces the cost of production.

Blacksmith’s easy-to-use intelligent software harnesses the power of the X7’s existing integrated laser micrometer and a patented smart scanning process to securely measure parts as they are being printed. The part dimensional data is then automatically evaluated against the intended design files. Scanning while printing will enable inspection of the inner part structure and critical features that would otherwise be impossible in a single step after fabrication.

Markforged’s Blacksmith enables dimensional confirmation of additive parts straight off the print bed, giving engineers confidence that the parts are within spec prior to use,” said Kelly Puckett, senior engineering manager for additive manufacturing, Dana Incorporated. “There is no need for secondary systems, additional equipment or separate databases for results – all of which help streamline workflows and get us to market faster. Blacksmith also allows for comparative data when printing the same part in multiple locations around the world, critical for multinational organizations like Dana.”



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