ICON 3D Prints Martian Habitat For NASA ‘CHAPEA’ Mission Simulations

Construction 3D printing expert ICON makes us explore the wide range of possibilities that can be achieved using construction technologies.

Its latest contract has been awarded through Jacobs supporting NASA Space Technology Mission Directorate (STMD) as part of NASA’s The Crew Health and Performance Exploration Analog (CHAPEA).

As part of this contract, the developer of robotics, software, and building materials solutions will deliver a 3D-printed habitat, known as Mars Dune Alpha, at NASA’s Johnson Space Center.

 Designed by Architecture Firm BIG-Bjarke Ingels Group, the 3D printed 1,700 square-foot (158m2) structure will simulate a realistic Mars habitat to support long-duration, exploration-class space missions.

It’s been a few years now that NASA is exploring the use of 3D printing to build habitats for Mars.

CHAPEA, is a sequence of three one-year Mars surface mission simulations at the NASA Johnson Space Center in Houston. The analog missions will provide valuable insights and information to assess NASA’s space food system, as well as physical and behavioral health and performance outcomes for future space missions. NASA will use research from the Mars Dune Alpha simulations to inform risk and resource trades to support crew health and performance for future missions to Mars when astronauts would live and work on the Red planet for long periods of time.

Future space exploration habitats have the potential to be 3D printed with additive construction technology to eliminate the need to launch large quantities of building materials on multiple flights, which is cost prohibitive.

This is the highest-fidelity simulated habitat ever constructed by humans,” said Jason Ballard, co-founder and CEO, ICON. “Mars Dune Alpha is intended to serve a very specific purpose–to prepare humans to live on another planet. We wanted to develop the most faithful analog possible to aid in humanity’s dream to expand into the stars. 3D printing the habitat has further illustrated to us that construction-scale 3D printing is an essential part of humanity’s toolkit on Earth and to go to the Moon and Mars to stay. ”

Life in Mars Dune Alpha will resemble the expected experience for those living in a future Mars surface habitat. Designed by BIG-Bjarke Ingels Group, the layout of the innovative structure is organized in a gradient of privacy. Four private crew quarters will be located on one end of the habitat; dedicated workstations, medical stations and food-growing stations are located on the opposite end, with shared living spaces found in between. Varying ceiling heights vertically segmented by an arching shell structure accentuate the unique experience of each area to avoid spatial monotony and crew member fatigue. A mix of fixed and movable furniture will allow crew members to reorganize the habitat according to their daily needs, as will the customizable lighting, temperature, and sound control – helping regulate the daily routine, circadian rhythm, and overall well being of the crew.

Together with NASA and ICON, we are investigating what humanity’s home on another planet will entail from the human experience,” says Bjarke Ingels, Founder and Creative Director, BIG-Bjarke Ingels Group. “The data gained from this habitat research will directly inform NASA’s standards for long-duration exploration missions, and as such will potentially lay the foundation for a new Martian vernacular. Mars Dune Alpha will take us one step closer to becoming a multiplanetary species.”

ICON also received funding from NASA and launched “Project Olympus” to begin research and development of a space-based construction system to support future exploration of the Moon. As part of a government Small Business Innovation Research (SBIR) contract, “Project Olympus” brought ICON and BIG together again to imagine humanity’s first home on another world.

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