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Additive Manufacturing in the Sport industry

Making sport better” is the direct or indirect credo for most professionals working or aspiring to work in the sport industry, and this, regardless of the sport activity. For professionals who are on this mission, a means to an end has often been to rely on the capabilities of technologies; and trust us, there are a lot.

To provide a few figures, there are about 8,000 indigenous sports and sporting games. In this list, over 800 sports are currently said to be played around the world on a regular basis and about 200 sports are recognized sports with national and international federations.

However, Additive Manufacturing technologies have already played a key role for only 12 disciplines out of these 200. What are these AM applications? What are the AM technologies that enable them? What challenges and possible solutions may help sport companies – and eventually providers of AM technologies – move forward?

Additive Manufacturing companies & professionals, together with sport companies but also researchers continue to explore what is possible to achieve in various fields of the sport industry.

Paris 2024, Olympic Games, 3d printing

Use cases of Additive Manufacturing at the Paris 2024 Olympics

In preparation for the Paris 2024 Olympics, we shared a few use cases where Additive Manufacturing (AM) has played a pivotal role. Some include the 3D printed Scalmalloy Bolide F HR bikes for Team...

Formula 1: Titanium and Aluminum Additive Manufacturing can now be used for suspension uprights

FIA, the governing body of Formula 1, has recently unveiled a set of technical regulations for 2026 and beyond. The field is described as one with the most stringent requirements in the sports industry...

« Fizik gets personal », with custom 3D printed bike saddles service

Bike components are probably the application that is propelling the growth of AM in the sports industry.  If you add to that custom-made options, you obtain a recipe that may attract a lot of...

Renishaw enhances INEOS Britannia’s race boat using metal AM and other technologies

Engineering company Renishaw helps INEOS Britannia to enhance the performance of their latest race boat. After two and a half years of development, INEOS Britannia has now revealed its AC75 race boat — Britannia — to...

NIKE debuts A.I.R, a collection of 13 3D printed sneakers

Footwear company NIKE has launched another collection of 3D printed speakers. Named A.I.R (Athlete Imagined Revolution), the collection is made up of 13 concept speakers made with various technologies:  man-made sketches, computational and parametric...

Pinarello unveils 3D printed Scalmalloy Bolide F HR bikes for team Italy at the Olympic Games

With the Olympic Games around the corner, organizations are looking to enhance their sports equipment to get a chance to win a medal. Pinarello S.p.A., an Italian bicycle manufacturer based in Treviso, Italy, recently...

Lazer Sport unveils new bike helmet made with Siemens Xcelerator portfolio & 3D printing

Lazer Sport NV, Belgian cycling helmet manufacturer, has recently brought to market KinetiCore, a proprietary rotational impact protection technology. The manufacturer’s goal was to provide on- and off-road cyclists protection against both direct and...

When BMW Group leverages its 3D printing automotive expertise to produce spike plates

Car manufacturer BMW Group has 3D printed custom spike plates for the German Bobsleigh team, manufacturing the metal athletic gear using powder bed fusion (PBF). The automotive giant involved in multiple AM projects for...

TRUMPF and Elementum 3D use their AM capabilities to improve the INTENSE M1 downhill race bike

Founded in 1993, INTENSE helps to develop the geometry, suspension, and look of mountain bikes by producing high-end carbon fiber and aluminum rides. To reinforce its M1 downhill race bike, the downhill bike leader...

Limited units of the Wilson Airless Gen1, the first 3D-printed basketball, will be on sale

As of next week, February 16th, the manufacturer of high-performance sports equipment Wilson will sell a limited collection of its Airless Gen 1. The 3D-printed basketball made a real splash in the industry last year...

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