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Lithoz will 3D print ceramic heat exchanger for hydrogen-electric propulsion systems

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Images' credit: Lithoz

Ceramic 3D printing company Lithoz is embarking on a new project funded by the EU: the TRIATHLON. The project brings together universities, industrial designers and technology suppliers in the same consortium. They will unite skills to develop disruptive approaches for designing more robust, low-maintenance, low-emission, and highly responsive hydrogen-electric powertrains for megawatt class aircraft.

An aluminium nitride heat exchanger

As part of the project, the company will develop and manufacture a heat exchanger designed by Ergon Research. The exchanger will use aluminium nitride (AIN). For the manufacturing process, the company will rely on its Lithography-based Ceramic Manufacturing CeraFab System .

According to Lithoz, AIN is the perfect material for addressing the thermal management of these high-performance components due to its excellent thermal expansion coefficient and conductivity (211 W/mK). This dramatically increases thermal efficiency and enables compact, lightweight system architecture, which is crucial for electrified aviation.

Ceramic printing in hydrogen applications

It may be the first time we see Lithoz’s LCM technology applied to a hydrogen project, but ceramic 3D printing itself is no stranger to the field. In fact, ceramics have already proven to be a strong production candidate for key components in hydrogen generation. A notable example comes from 3DCeram, which previously showcased the capabilities of SLA 3D printing in a separate EU-funded initiative.

Dr. Johannes Homa, CEO of Lithoz, commented on the project’s success so far: “This is a breakthrough application of our ceramic 3D printing technology in a completely new field. Aerospace and sustainability are key growth areas for Lithoz, so achieving serial production with aluminium nitride is a significant milestone for these sectors. This material opens up design and application possibilities that no one else can currently realise, making a decisive contribution to a greener future in aviation through ceramic AM.”

Upon validation, the heat exchanger will be used in hydrogen-electric propulsion systems for aircraft in the megawatt class.

Images’ credit: Lithoz

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