Nestlé aims to produce over 5% of its site inventory using 3D printing
Over the last year, Nestlé has been using FDM 3D printing to improve the manufacturing processes at its factories in the UK. The food brand is beginning its AM journey with a team of 3 AM experts, and the support of Markforged with whom it hosted a workshop last month at the York campus.
So far, the team has been producing replacement components and spare parts on-site. The components are made in York and then transported in-house to sites, including Tutbury, Halifax, and York factories.
This initiative has led to substantial cost savings, with potential reductions compared to traditional manufacturing methods. By leveraging its central 3D Printing workshop in York, Nestlé sites across the UK have reduced their reliance on third-party suppliers, which has minimised transportation needs and reduced carbon emissions.
In addition, the use of 3D printing has led to a reduction in emissions, playing a part in meeting Nestlé’s overall sustainability goals, through the manufacturing of parts in-house, waste reduction and printing parts to meet required specifications. The reduction in transportation needs also contributes to a greener supply chain, demonstrating the organisation’s dedication to environmental responsibility.
Simon Billington, Head of Technical & Production at Nestlé UK and Ireland, said: “As we continue to embrace 3D printing technology, we are not only enhancing our operational efficiency but also paving the way for sustainable manufacturing practices that will define the future of our industry.“
In the long run, the company will expand the use of AM to food-safe components. The roadmap for the next two – five years aims to enhance autonomy in 3D printing, ensuring that each site can independently meet demand while maintaining high standards of quality and efficiency.
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