Velo3D releases Flow 3.0 to Support Print Preparation for Larger 3D Printed Parts

Metal additive manufacturing technology company Velo3D, releases its Flow 3.0 print preparation software.

The new version supports larger models of parts that are able to be manufactured on the company’s Sapphire XC (Extra Capacity) printer, which can produce parts that are up to 400% larger than the Sapphire printer. Flow 3.0 also supports the scheduling of additional lasers to maximize the efficiency of the Sapphire XC’s eight 1,000 W lasers and increase productivity by up to 5x compared to Velo3D’s Sapphire printer.

Velo3D’s Flow 3.0 print preparation enables engineers to simply upload a traditional CAD file of a part they want to print, rather than having to spend additional resources designing the part for additive manufacturing (DfAM). By eliminating the need for DfAM, Velo3D enables its customers to freely design the mission-critical parts they want and then print them with precision.

The software’s composer detects geometric features and applies the corresponding process to achieve that desired outcome. Unlike other software offerings, Flow 3.0 uses information from previous layers to inform the print strategy for subsequent layers, resulting in better parts and greater design freedom.

 “The revised scheduling rules make it so Sapphire XC can reach 98% efficiency with its eight lasers, which is a big contributor to its ability to achieve a 5x improvement in performance”, said Victorien Menier, Velo3D Senior Software Engineer.

With Flow 3.0, the print preparation software can reliably generate and leverage meshes of models containing up to hundreds of millions of triangles. The capability is made possible by offloading the computation of larger files to Amazon Web Services. The customer sends a CAD file and receives back a compacted file that can be used on any printer to build the part.

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