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XYZO becomes the latest newcomer in the AM space with its hybrid AM technology.

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XYZO hybrid manufacturing system with its orange doors open.

New commercial manufacturing platform integrates additive, machining, finishing and inspection into one automated workflow

With the introduction of its automated hybrid manufacturing technology, XYZO marks its debut in the additive manufacturing space.

Designed for polymer parts, the XYZO system combines additive manufacturing (AM), precision machining, finishing, inspection, and process control within one connected platform.

The modular platform can integrate Digital Light Processing (DLP), Fused Deposition Modelling (FDM), pellet extrusion, drop-on-demand deposition, and CNC micro-milling. It can also incorporate cleaning, curing, inspection and other post-processing operations.

The objective is simple: move from a digital design towards a finished, measured component through a controlled workflow. It also aims to dramatically reduce manual intervention between individual manufacturing stages.

Kegan McColgan-Bannon, CEO at XYZO, says, “For years, the AM sector has concentrated enormous effort on improving the printing process itself. But manufacturers do not ultimately need printed parts, they need finished parts that are accurate, repeatable, and economically viable to produce. XYZO grew from asking what happens if we stop treating additive as an isolated process and instead build the production system around it. The result is much closer to an automated production line driven by additive manufacturing than it is to another 3D printer.”

Gloved hand holding a small component with circular cavities and white connectors.

Applications beyond conventional tooling

The platform targets applications where manufacturers require the flexibility of digital production but cannot justify conventional tooling. These include precision prototyping, microfluidics and diagnostics, medical devices, printed electronics, defense applications, and low-to-medium-volume production.

XYZO is also developing application-specific manufacturing workflows with customers. Organizations can therefore evaluate parts and processes before moving towards pilot or system deployment.

McColgan-Bannon continues, “There is a huge difference between announcing an interesting piece of research and putting a technology in front of manufacturers and saying, give us your application and let us show you what it can do. That is where XYZO is today. There is still enormous scope to develop the platform, but the commercial proposition already exists. We can manufacture parts, develop workflows with customers, and begin deploying hybrid manufacturing solutions around real production requirements.”

XYZO’s launch aims to underscore what becomes possible when additive is integrated intelligently with the processes required to turn a print into a production-ready part.

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