Dubaï authorities 3D print a laboratory for further research on drones and 3D printing

The Dubai 3D Printing Strategy is a unique global initiative to use technology for the service of humanity, and promote the status of the UAE and Dubai as a leading hub for 3D printing technology by 2030,” Al Tayer.

Through its Research and Development Centre, Dubai Electricity and Water Authority (DEWA) has developed advanced infrastructure and specialised software in 3D printing and additive manufacturing.

DEWA uses 3D printers to produce prototypes and spare parts for DEWA’s generation, transmission, and distribution divisions, and to support the digitisation of its inventory. The Centre includes DEWA’s Robotics & Drone laboratory, which is the first building in the UAE to be fully printed onsite, and the first such 3D-printed lab in the world. The lab houses rovers and drones that are designed and built in-house.

(DEWA) has awarded Convrgnt Value Engineering (LLC) the tender announced last May to design and construct this first 3D printed lab in the UAE.

DEWA’s vision is inspired by the wise words of His Highness Sheikh Mohammed bin Rashid Al Maktoum, Vice President and Prime Minister of the UAE and Ruler of Dubai, who said that, “The future will depend on 3D printing technologies in all aspects of our life, starting from houses we live in, the streets we use, the cars we drive, the clothes we wear and the food we eat,”” said HE Saeed Mohammed Al Tayer, MD & CEO of DEWA.

“The building [have been] printed using a system of robotic arms at the desert location. The risks of working in an unshielded open environment have to be addressed and the logistics accurately controlled during the printing operation,” added Vibin Paul from Convrgnt.

The laboratory will conduct research on drones and 3D-printing technology to support DEWA’s ongoing projects. It will conduct research on the use of drones to develop the performance of photovoltaic panels to increase their efficiency, credibility, and lower their cost, as well as study and test different photovoltaic technologies. DEWA has been using drones for the last three years to monitor its electricity and water production, transmission, and distribution systems.

The drones and 3D-printing lab includes 4 sub-laboratories: the Electronics Lab, the Software Lab, the Mechanical Lab, and the Prototype Lab. The project will also include an outdoor-testing facility. The Electronics Lab will conduct electrical design and repair services for drones that can be used by R&D staff, and DEWA employees. Our staff will be able to design and build customised circuits for different drone applications. The Software Lab will develop and provide DEWA with innovative products, research, and educational solutions.

The lab will solve issues and develop solutions to meet national objectives and DEWA’s requirements, and will run tests on avionic systems, flight controls, and electric power units. The Software Lab will research the design, implementation, analysis, and evaluation of software systems. Particular areas of interest include operating systems, mobile computing, cloud computing, virtualisation, distribution systems, and software engineering.

The Mechanical Lab will conduct theoretical and experimental research into phenomena related to the behaviour of certain materials. This lab will develop prototypes for different products that allow engineers to further develop their ideas. The outdoor flight-testing facility will feature a landing area equipped with sensors, and a power, water, and data line.

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